Increased Battery Capacity
Please be aware that gas-electric hybrid and plug-in hybrid are completely different vehicles.
Prius/Camry Hybrid are designed as a gas-electric hybrid.
The Prius battery history is...
NHW-10 40 modules
NHW-11 38 modules
NHW-20 28 modules
Toyota reduces the battery capacity, but the results are higher performance, better fuel economy and wider trunk space. It is the innovation.
Also, please be aware that using a lot of battery power means you'll see worse mileage.
Have you ever seen the pulse and glide article?
http://hybridcars.about.com/od/owner...seandglide.htm
To see a good mileage number, avoid using battery power.
Prius/Camry Hybrid are not good candidate for plug-in hybrid.
My opinion the plug-in kit for Prius is a joke.
The better platform for the plug-in hybrid is a series hybrid like Chevrolet Volt.
Ken@Japan
Prius/Camry Hybrid are designed as a gas-electric hybrid.
The Prius battery history is...
NHW-10 40 modules
NHW-11 38 modules
NHW-20 28 modules
Toyota reduces the battery capacity, but the results are higher performance, better fuel economy and wider trunk space. It is the innovation.
Also, please be aware that using a lot of battery power means you'll see worse mileage.
Have you ever seen the pulse and glide article?
http://hybridcars.about.com/od/owner...seandglide.htm
To see a good mileage number, avoid using battery power.
Prius/Camry Hybrid are not good candidate for plug-in hybrid.
My opinion the plug-in kit for Prius is a joke.
The better platform for the plug-in hybrid is a series hybrid like Chevrolet Volt.
Ken@Japan
Anytime you can supplement a power source with a second cheaper power source you are doing better. That is the benifit to the plugin conversions. If the best system is almost no battery, then the GM FAS or BAS or whatever it is called should be the ideal system.
The HSD works because it is a good balance of battery capacity and weight, but if the capacity can be increase with very little weight penalty, then the benifits could be reaped.
Besides, without people pusinh the envelope, you don't know what is truly possible.
The volt is a great concept, but the problem with that technology is you will always have conversion losses going from engine to electricity to motion. The HSD blends that capability by eliminating the electrical conversion losses when possible. That is why I think a plg-in HSD would be ideal. The only hurdle is keeping the engine from recharging the battery so you can charge it off of the power grid. Solve that, and you will have a real winner.
If I had $12,000, I would buy 4,000 gallons of gasoline and drive 160,000 miles instead of buying plug-in kit.
If a plug-in hybrid has 40 miles EV distance and our commuting is 20 mile one way, the plug-in is almost EV all year around.
Why do we have to carry heavy 1.5L(Prius)/2.4L(Camry) engine all yaer around.
What a wasting energy!
So, I'm saying an ideal plug-in is a series hybrid with a small engine.
The HSD works because it is a good balance of battery capacity and weight,
but if the capacity can be increase with very little weight penalty, then the benifits could be reaped.

So, leave HSD alone.
Ken@Japan
As bob Wilson put it once, good enough is the enemy of perfection. Lets not settle with good enough, and keep working towards perfection.
The volt is a great concept, but the problem with that technology is you will always have conversion losses going from engine to electricity to motion. The HSD blends that capability by eliminating the electrical conversion losses when possible. That is why I think a plg-in HSD would be ideal. The only hurdle is keeping the engine from recharging the battery so you can charge it off of the power grid. Solve that, and you will have a real winner.
On the other hand the Volt's ICE only has to be large enough to generate enough electricity to recharge the batteries under the same high load conditions. I'm assuming that the ICE can be run at a single, highly efficient speed. It would charge the batteries and then turn off until the SOC has dropped enough to require charging.
I have no idea how it will work in a real world scenario, but I wouldn't be surprised if it outdid a comparably sized hybrid in fuel efficiency and emissions. Of course the batteries are still a few years away from commercial reality.
Because I commute 60 miles a day, and would still need the biggish engine especially since I commute at an average speed of 55 MPH. This means a series would be running very hard to keep the little engine producing enough energy to keep me going. And it would be doing that while incurring conversion losses the HSD does not.
It'll be a good competition between you and Toyota engineers.
You have only three years for your own conversion.

Ken@Japan
Or I could just upgrade in a few years, until then I will do some poking around in my spare time.
So if Toyota is releasing a plug-in, then they admit there is a benifit to it, and your statement "If you've more technical expertise than thousands of Toyota engineers, you may be right. So, leave HSD alone." is not exactly correct. The engineers might be very smart, but they design with-in the constarints they have. I just want a bigger battery, and a way to recharge it by means of an external powersource, and to keep the ICE from charging it past a certain point. I don't want to redesign the entire system, but only one power source to the system.
So if Toyota is releasing a plug-in, then they admit there is a benifit to it, and your statement "If you've more technical expertise than thousands of Toyota engineers, you may be right. So, leave HSD alone." is not exactly correct. The engineers might be very smart, but they design with-in the constarints they have. I just want a bigger battery, and a way to recharge it by means of an external powersource, and to keep the ICE from charging it past a certain point. I don't want to redesign the entire system, but only one power source to the system.
Well, I tried to find the current limit and couldn't but did find a lot about preventing MG1 from overspinning by starting the ICE, so I'll withdraw my comment. I did find (to refer to a previous poster who withdrew a comment) a reference about only putting spark to "a couple" of cylinders at a time though on http://prius.ecrostech.com/original/...OnAsIDrive.htm.
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