Exhaust Flex Coupling Failure

Thread Tools
 
Search this Thread
 
Old Jul 22, 2012 | 07:56 AM
  #1  
travelover's Avatar
Thread Starter
|
Feral Engineer
Joined: Jan 2007
Posts: 496
From: Detroit Area
Default Exhaust Flex Coupling Failure

Anyone else have their flex coupling leak? I first noticed it a few weeks ago when backing out of the garage (echos off the walls). Now it is loud enough to hear when I'm driving on the road.

Thankfully this part is common with the non-hybrid Escape, so the part is reasonable ($60 to $120 depending on source, for Walker 52455 part).

I'm a little disappointed to have this fail at 55,000 miles, but so far repairs on my 2007 FEH have been:

Rear battery vent door servo
ABS ring on front axle split
Inner tie rod joint
Front stabilizer links (on 4th set)
Tires (originals sucked on snow and wet surface from day one)

I've done all the repairs myself except the inner tie rod ($350).
 
Old Jul 26, 2012 | 03:17 PM
  #2  
travelover's Avatar
Thread Starter
|
Feral Engineer
Joined: Jan 2007
Posts: 496
From: Detroit Area
Default Re: Exhaust Flex Coupling Failure

I installed the pipe today. Easy job once the 5 nuts are freed. I soaked them with penetrating oil, then hit them with a propane torch. I had to alternately tighten and loosen them until I broke them totally free, not wanting to risk twisting off the studs.

The rear section of the internal bellows was completely broken loose and the exhaust was leaking out through the outer wire braid.
 
Old Aug 16, 2012 | 10:53 AM
  #3  
travelover's Avatar
Thread Starter
|
Feral Engineer
Joined: Jan 2007
Posts: 496
From: Detroit Area
Default Re: Exhaust Flex Coupling Failure

Originally Posted by travelover
Anyone else have their flex coupling leak? I first noticed it a few weeks ago when backing out of the garage (echos off the walls). Now it is loud enough to hear when I'm driving on the road.

Thankfully this part is common with the non-hybrid Escape, so the part is reasonable ($60 to $120 depending on source, for Walker 52455 part).

I'm a little disappointed to have this fail at 55,000 miles, but so far repairs on my 2007 FEH have been:

Rear battery vent door servo
ABS ring on front axle split
Inner tie rod joint
Front stabilizer links (on 4th set)
Tires (originals sucked on snow and wet surface from day one)
Rear brake pads

I've done all the repairs myself except the inner tie rod ($350).
Curses! Add to the above list a right front wheel bearing, cost $470. Ironically nearly all of my issues so far have been non-hybrid related.
 

Last edited by travelover; Aug 16, 2012 at 05:10 PM.
Related Topics
Thread
Topic Starter
Forum
Replies
Last Post
Bill Winney
Ford Escape Hybrid
18
Jul 8, 2010 11:39 AM
EVtransPortal
General EV Discussion
5
Jan 20, 2008 07:03 PM
greengetter
Government & Taxes
11
Sep 18, 2007 10:01 PM
pfezziwig
Fuel Economy & Emissions
36
Dec 21, 2006 12:05 PM
sasparilla
Journalism & The Media
1
Jan 25, 2006 10:18 AM



Contact Us -

  • Your Privacy Choices
  • Manage Preferences
  • Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

    When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.

    © 2026 MH Sub I, LLC dba Internet Brands


    All times are GMT -7. The time now is 08:40 PM.