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-   -   External tranny filter (https://electricvehicleforums.com/forums/toyota-camry-hybrid-49/external-tranny-filter-22615/)

UWAdventurer Sep 13, 2009 06:06 PM

External tranny filter
 
Has anyone added an external transmission filter to their TCH? I was thinking of adding one. Thoughts anyone

n8kwx Sep 13, 2009 08:43 PM

Re: External tranny filter
 
Filter or cooler?

I've never heard of an external filter. I thought most traditional automatics have internal filters.

Of course the 2G+ Prius and TCH don't have one at all. Just a bunch of gears in oil.

I thought too that most of the reason for the oil going bad is simply heat related breakdown. It's not like engine oil where you have combustion by-products and other crud getting into the oil.

jdenenberg Sep 14, 2009 05:31 AM

Re: External tranny filter
 

Originally Posted by UWAdventurer (Post 210737)
Has anyone added an external transmission filter to their TCH? I was thinking of adding one. Thoughts anyone

It was done on a Prius a while ago. Limited benefit. Just change out the Type WS ATF periodically (my suggestion at 30k miles then every 60k miles thereafter in normal use).

Metallic wear particles build up as the gears lap in to each other (slows as the gears mesh better). Since the M-G windings are exposed to the ATF, this is not a good thing.

JeffD

wwest Sep 14, 2009 09:10 AM

Re: External tranny filter
 
The only thing I have EVER found in the sump of a non-failed automatic transmission is the "fines", small ground up "lead-pencil" looking particles, from frictional surface wear. Most have small magnets in the bottom of the sump and if those have collected a substantial level of metallic particles....then...WORRY.

Does the FEH's e/CVT even have the small cooling heat exchanger section through the radiator...?

Frodo Sep 19, 2009 06:46 PM

Re: External tranny filter
 

Originally Posted by wwest (Post 210752)
The only thing I have EVER found in the sump of a non-failed automatic transmission is the "fines", small ground up "lead-pencil" looking particles, from frictional surface wear. Most have small magnets in the bottom of the sump and if those have collected a substantial level of metallic particles....then...WORRY.

Does the FEH's e/CVT even have the small cooling heat exchanger section through the radiator...?

Not exactly - the TCH has a second rad (above the A/C condenser) for cooling the trans, electric motors, and the inverter. The transaxle cooling is primarily via oil - the coolant is a 'pad type' where the coolant picks up heat from the trans fluid and is circulated through that second rad via an electric pump. According to the analysis done by DOE:
The oil reservoirs are flooded if the differential gear is rotating above 900 rpm. A large reservoir is adjacent to a heat exchanger in order to transfer heat to the cooling system. Weep holes and oil ports distribute oil to the motor and generator stator as well as several bearings throughout the system. Note that the circulation due to gear slinging is dependent upon vehicle speed. A heat exchanger is located on the one side of the motor periphery and the generator also has a small heat exchanger which is part of a series coolant loop with the motor heat exchanger as well as the PCU heat exchanger. According to specifications in the Camry repair manual, the coolant loop consists of a standard 50% ethlyene glycol and 50% water mixture which flows at 10 L per minute and has an average operation temperature of 65ºC. Vehicle tests at Argonne National Laboratory (ANL) indicate the average coolant temperature may be considerably lower depending on operation conditions. The coolant capacity is listed as 2.9 L. A separate radiator is dedicated to the THS coolant loop which is isolated from the ICE coolant loop that operates at much higher temperatures.
The electric motors are primary sources of heat build-up - unlike the conventional automatic, where the torque converter and friction clutches contribute heat. This cooling system setup, as well as the battery cooling limitation, are likely the reasons for towing prohibition with the TCH.

Frodo Sep 20, 2009 08:06 AM

Re: External tranny filter
 

Originally Posted by UWAdventurer (Post 210737)
Has anyone added an external transmission filter to their TCH? I was thinking of adding one. Thoughts anyone

The biggest issue you face is the lack of an external oil circulation loop. The TCH transaxle uses a combination of internal trochoidal oil pump coupled with splash oiling - it's explained in the service manual.

Given the lack of friction elements in the TCH transaxle, the normal source of particulate contamination is not there - thus there is less value to a filter. 30-60K trans oil change interval should keep the fluid pristine, and virtually eliminate risk of oil-related failure. FWIW, Toyota doesn't have specific interval for trans fluid change; my consideration is to deal with the (very small) contamination risk - if stuff like water, even condensation from temp cycling, ever gets by the seals, periodic changes get rid of it.

Ed_T Sep 30, 2009 02:53 AM

Re: External tranny filter
 
I drained and refilled at about 48k miles. The stuff looked like new. Not sure when I'll do it again.

UWAdventurer Sep 30, 2009 09:06 AM

Re: External tranny filter
 
Ed_T,

Questrions if you don't mind:

Where do I find the drain for the tranny?

What fluid did you use, Toyota, Amsoil, etc.?

Where did you refill the tranny?

I have about 36000 on my '08 hybrid and am thinking of changing the fluid even though they say 100,000 miles.

Thanks for the help.

Ed_T Sep 30, 2009 09:36 AM

Re: External tranny filter
 

Originally Posted by UWAdventurer (Post 211655)
Ed_T,

Questrions if you don't mind:

Where do I find the drain for the tranny?

What fluid did you use, Toyota, Amsoil, etc.?

Where did you refill the tranny?

I have about 36000 on my '08 hybrid and am thinking of changing the fluid even though they say 100,000 miles.

Thanks for the help.

Hi, there should be a pdf of the tranny refill process somewhere on this board, I don't have that link.

You MUST use Toyota WS fluid.

There is a piece that fits on your ratchet wrench you will need to be able to uncork the refill and drain holes. Under $10. Be sure to uncork the refill first, just to be sure it will come out, heh. You should notice that there is a vacuum when removing the plug. Someone on a Prius board mentioned it, and the HyCam has it too.

I used a funnel with a long flexible tube to reach the refill hole. The trick is to set it up so that it will not pop out while refilling. I refilled until there was a light dribble from the hole.

The car should be level during the procedure, but I just ramped my front end, and it still took about 4 quarts. The old came out looking just like the new.

Also, to avoid massive splashing, elevate your drain pan as close to the drain as you can -- otherwise plan on some moderate cleanup.

I re-used the original "gaskets" - they looked fine and just like new.

I feel sorry for anyone with the new sealed transmissions who want to change out their old fluid. This is such a piece of cake in comparison, they would shed tears of joy.

UWAdventurer Sep 30, 2009 12:52 PM

Re: External tranny filter
 
Thanks for the info. I have not had a good look at the bottom of the car, that is whay I was asking about where the plugs were located. I will look around and see what else I can find on this. The plugs you remove, are they allen wrench heads, star heads, regular socket heads? Just trying to know what to look for. Pull the top plug first, like changing the fluid in a transfer case. The fluid refills on the side of the tranny?

Toyota fluid only, thanks.

Thanks again for the info.


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